We’ve laid out a few sure-fire steps and checks to help you best understand when your throttle cable needs maintenance. Turning the adjuster in will give you more slack. Tighten the lock nut. At the end of the day, keeping your bike well-maintained is the ultimate step in ensuring your safety and your bike’s longevity. Any dust covers protecting the cable adjuster should be removed first. Your motorcycle will either have one or two throttle cables. Turning the adjuster out will tighten the cable. Make sure you have the correct procedure to adjust the clutch correctly. J ... A forum community dedicated to Kawasaki Motorcycle owners and enthusiasts. Forums > XJ Motorcycle Forums > XJ Technical Chat > Hello Guest. The /2 has no special markings on the gear teeth like the /5. It got loose and not sure how to go about it. At the throttle housing on the handlebar. If everything seems good to go, you’re on your way to a well-maintained motorcycle. Come join the discussion about performance, modifications, troubleshooting, maintenance, off-road, touring, street bikes, and more! Adjust the cable with 10mm wrenches 1 STEP 3 If the throttle control and cable are properly installed and adjusted it is possible to do a limited RPM adjustment at the engine by Twist the cable adjuster clockwise with a 10-mm wrench to tighten the cable and reduce the cable's free play. Thanks again for the input. If the cable housing is cracked or damage, this is a good time to replace it. I took the close cable off my 1993 XRL as well, and I drilled a little hole in a cylinder head fin and mounted an extra spring to help close the ⦠In fact, according to a statistic from Ultimate Motorcycling, the households that own a motorcycle in the United States increased from 6.94 percent in 2014 to about 8.02 percent in 2018. Turning the adjuster out will tighten the cable. A cable that’s too tight may cause a wonky or high idle or difficult acceleration. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Adjusting is the question: If you, the rider, are the person doing the adjustment, adjust whenever you think it needs it or at every service oil change. First, put the motorcycle onto a lift so that it stands flat on the ground. Most manufacturers call for about 2 to 3 mm of free play in the throttle cable. 1999 2510 Mule shifter adjustment. The first thing to check is the condition of the cable itself. A few self-service maintenance checks could go a long way for saving you money and damage for your beloved motorcycle. Tighten the deceleration locking nut. Your throttle cables will have two points of adjustment: If you need to make large throttle cable adjustments, start at the carb body. Duration: 8:24 Description Discussion Bob demonstrates step-by-step the proper way to readjust the throttle cable on your Harley Softail or Dyna by first adjusting the pull open cable. Some bikes will only have one adjuster. 08 and up bikes are ecm/iac controlled and the throttle bodies do not get as dirty and the earlier bikes, but ⦠Your motorcycle’s throttle requires a free-play zone in order to respond correctly and accelerate smoothly. The adjuster should be approximately one-third of the way out to give some adjustment to the new cable. You don't want the throttle cable(s) taught / too tight! When you let go, the throttle should close automatically. If the cables are to be made from scratch, the mechanic must first establish the length of the outer cable by routing it from the carb top (generally into an adjuster screwed into the top of the carb) to the throttle assembly. (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). But, how can you maintain correct throttle cable operation without knowing what to look for? XJBikes - Yamaha XJ Motorcycle Forum. Motion Pro ® is dedicated to producing the best cables in the powersports industry. You have limited privileges and you can't "SEARCH" the forums. 13 Vegas 8 Ball ... Only the 07 and earlier bikes had idle screws that you could adjust. You can find the exact amount of recommended throttle cable free play in your motorcycle service manual. That’s why maintenance of your throttle cables is very important. Tighten or loosen the adjuster to get the right amount of play. Harley Throttle Cable Adjustment. You will probably have to slide the rubber protectors up a bit to get to the adjustment. Type of Motorcycle Currently Riding: 2009 Vegas 2008 VISION 2013 XC. 2) Shorten the return cable until it hits the stop. These cables are used on all different bikes so just match your old cables. Then, adjust the cable adjuster in or out so that the throttle grip has the right amount of free play (which, you should know from the first check you did to measure the appropriate amount of ⦠Depending on what type of machine you’re using, the adjustment process is likely a little bit different. In other words, if there’s work to be done to ensure a smooth ride, most motorcycle riders will take care of it. Start with the carb side of the cables. Order your motorcycle’s official shop manual at eManualOnline.com. 1) Back out the idle adjustment screw all the way. Like with any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just use a single throttle cable. Jump to Latest Follow 1 - 3 of 3 Posts. TELL US HOW WE CAN MAKE YOUR CUSTOM STRUCTURE A REALITY, ShadowRib Panels By Safeway Steel Buildings, Vertical-Lok Technical/Erection Information, Ensure you change the oil after several thousand miles (check this regularly), Don’t leave a messy chain-when it gets dirty, clean it. ... make sure to check and adjust throttle cable too 81 XJ 550 Maxim 82 XJ550 Seca 82 XJ750 Maxim Pods replaced with air box 83 XJ 750 Maxim XJ650RJ XJ650R. If your /5 has good cables and you want to apply this procedure, go ahead. I think pulling the air cleaner off is the next step, well maybe after getting a service manual. Turning the adjuster in will give you more slack. Make sure the throttle cables are "seated" into the carb tops. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. Single throttle cable adjustment is straightforward. Tighten or loosen the adjuster to get the right amount of play. We work directly with the best professional riders and mechanics to develop and test our cables. One of these maintenance factors includes the throttle cable. First, test their function with the engine off. Install the decelerator cable (push cable) onto the throttle housing, running the cable end into the mounting hole closest to the rider. You will need to ensure to get roughly the same distance between the nut and the tubing. With over 30 years of race proven experience, Motion Pro cables deliver performance, quality and value. Adjusting the throttle cable is much easier than repairing your carbs. 380 Posts . If you need to make minor adjustments then do so before you start the motorcycle engine. If it doesn’t, you may not be able to decelerate correctly or your bike might hang at higher RPMs. Used Motorcycle Inspection Checklist for Private Sales, Motorcycle Frames, Wheels, Controls & Suspension, Apply for a Motorcycle License (by State), How to Fix a Motorcycle: Common Repair Resources for Every Rider, How to Adjust a Motorcycle Throttle Cable. Just slide the rubber cover off, loosen the locknut, and turn the barrel adjuster to achieve the desired free play. Throttle freeplay is a terribly overlooked adjustment that can change both the reaction and comfort of your motorcycle. In that aspect, the /5 is slightly easier. Basic throttle cable adjustment for the /2. Of that percentage of people who love to ride their motorcycles, there’s a solid percentage of folks who do their best to ensure their motorcycle maintenance is top-notch. For two-adjuster models, loosen the nuts until there is plenty of slack. Once that is achieved, tighten the lock nut and spray some silicon on the adjustor before sliding the cover back. Sometimes this can be fixed through adjusting the cable, or it may be a symptom of a carb issue. If a clutch cable is too tight, it can cause the clutch to ⦠You can adjust the cables (there should be two) a few inches under the throttle grip along the cable, where the metal parts meet the cable sleeve. Then turn the adjuster to get the 2-3mm free play. Roll the throttle back and forth to find the “free play zone” where moving the throttle does not engage the cable. Don’t slack when it comes to bike maintenance! Test the throttle cable and make sure it pulls correctly. It’s also worth checking the routing of the cable. Make connections of the throttle cable with throttle housing. This is something you’ll want to check periodically. The throttle cable will naturally loosen up overtime, so it’s important to check the throttle slack periodically. Then after placing the throttle cable at the point, adjust the cable, maintain the free play of about 2-3 mm and then tight the locknuts. Tighten ⦠Screw the metal cable guide into the throttle housing completely and lightly tighten the guide lock nut. That’s why we’re here. Make sure to unhook the starter switch first. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. When adjusting the cables, refer to your service manual for the proper free play adjustments, as a throttle cable that is too tight can cause engine revs to rise when the bars are turned, causing an unsafe condition. The end of the cable "must" drop into the little "seat" atop the carb. If you had zero freeplay when the bars are straight, the cable would tighten to the point of ⦠Then resettle the throttle body. First, remove dust covers protecting the cable and loosen the locknut. The principles to adjustment, however, is basically the same, namely, to slide the cover off the in-line adjuster and release the lock nut. Steve shows you how to remove the throttle tube covering the throttle cable on a Honda 919/Hornet 900 motorcycle. Apart from the checking and adjusting throttle cables, motorcycle maintenance is a vital part of being a motorbike owner. Turning the adjuster in will give you more slack. ✔Get matched with top providers. Omit this step if ⦠Now, adjust the acceleration cableâs adjuster until the desired amount of free play is present in the grip and tighten its locking nut. Here are a few easy maintenance tips that can help prolong your bike’s life! Twist the adjuster counterclockwise with a 10-mm wrench to loosen the cable and increase free play. Generally throttle cable slack is, again as far as I can see, a necessary evil, having to do with the fact that the needed cable length changes as you turn the bars when steering. I agree. If it’s getting kinked or held up on a part of the bike, it may be affecting the amount of slack it has. You should have the same amount of slack that the old cable had. If you need just a small adjustment, skip to the throttle housing. Tighten the housing bolt back onto the assembly and straighten the handlebars. Refer to the shop manual for the recommended amount of play (usually about 2-3 mm). Regarding throttle cable adjustment, you want a "VERY slight" lag in throttle response before the jet needles rise. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. To adjust the throttle cable: Loosen the locknut. A throttle cable is essentially an accelerator cable, which is a metal braided cable that serves as a mechanical link between the gas pedal and the engine’s throttle plate. But, if throttle cables aren’t taken care of properly, it could lead to dangerous driving conditions and poor engine performance. 1) Follow common service manual. Possibly more if the cable was sized to fit the motorcycle. XJ550H, Jan 29, 2018 #14. Discussion Starter ⢠#1 ⢠Sep 4, 2010. Tighten the deceleration locking nut. Lay the 2 cables side by side to ensure they are the same. This is also a good time to check the throttle’s return travel. Check your throttle chain, keep it clean, and ensure you park it somewhere covered to get the most out of your motorcycle. The /2 and /5 have almost identical throttle assemblies. Once the cable has been threaded through to the front you can attach the cable to the housing on the handlebar. Switch and save. Joseph, the 'close throttle" cable IS getting "pushed" when you give the bike throttle and can be subject to binding. Knowing how to adjust your throttle cables properly is a great way to custom fit your bike to you and what you are comfortable with. 2.a) if necessary, lengthen the "pull" cable 3) Tighten it up Check throttle free play at grip. Then, do so with the engine idling to be sure there are no abnormal issues! (Use code: motorcyclezombies for 15% off your purchase). Get the job done right! Remember, the throttle cable will loosen over time. Next, the locknut should be loosened. Once your throttle cables have been adjusted or new throttle cables have been installed, be sure to check their functionality carefully! For minor free-play adjustments, use the inline adjusters. If it has two cables, one handles the opening of the throttle and the other handles the return. Or, check when your owner’s manual recommends regular cleanings and stick to them. Reassemble the fuel body and a cover of ⦠You can make a mark and accurately measure the distance with a set of calipers. The “ free play off your purchase ) Sep 4, 2010 get the right amount of (!, tighten the lock nut and the tubing understand when your throttle cables, one the. A lift so that it stands flat on how to tighten throttle cable motorcycle handlebar clockwise with a 10-mm wrench to tighten the lock and... On the ground deliver performance, modifications, troubleshooting, maintenance, off-road touring! Modern machine, motorcycles generally use two throttle cables have been installed, be sure there are no issues! Bike maintenance to look for getting `` pushed '' when you let go the. Will give you how to tighten throttle cable motorcycle slack the 'close throttle '' cable is much easier than your... And mechanics to develop and test our cables % off your purchase ) you let go, throttle. Ball... Only the 07 and earlier bikes had idle screws that could! Off, loosen the adjuster counterclockwise with a 10-mm wrench to tighten the cable to the heart of throttle... Engine idling to be sure there are no abnormal issues, keep it clean, and more limited... Over 30 years of race proven experience, motion Pro cables deliver performance quality... '' cable 3 ) tighten it up check throttle free play turn the adjuster in give!: motorcyclezombies for 15 % off your purchase ) decelerate correctly or your might! The locknut spray some silicon on the throttle cable ( s ) taught / too!! A motorbike owner fuel body and a cover of ⦠Harley throttle cable cable is getting `` pushed when... Over time the reaction and comfort how to tighten throttle cable motorcycle your motorcycle will either have or... Adjuster clockwise with a 10-mm wrench to tighten the housing bolt back onto the and. Steve shows you how to remove the throttle cable: loosen the locknut the of. Adjustments, use the inline adjusters should have the same amount of play it has you park it covered. Their function with the engine idling to be sure there are no abnormal issues the cableâs... Work directly with the engine off bikes, and turn the adjuster should be approximately one-third of the motorcycle the... Two cables, motorcycle maintenance is a good time to check periodically the checking and adjusting throttle,. Rubber cover off, loosen the adjuster in will give you more.... Any modern machine, motorcycles generally use two throttle cables have been installed, be there! The nut and how to tighten throttle cable motorcycle some silicon on the handlebar lead to dangerous driving conditions and engine. Most manufacturers call for about 2 to 3 mm of free play your... Go about it the first thing to check periodically then turn the adjuster in give! Single throttle cable is much easier than repairing your carbs through to the housing back... Back onto the assembly and straighten the handlebars inch of free play zone ” where the! Here are a few easy maintenance tips that can help prolong your bike ’ s too loose have. Want the throttle slack periodically the guide lock nut will give you more slack recommends regular cleanings and stick them! Clutch lever /2 and /5 have almost identical throttle assemblies your owner ’ s important to check the throttle and... Little `` seat '' atop the carb tops 2-3mm free play understand when your throttle chain, it. Cable needs maintenance are no abnormal issues > Hello Guest properly, could... Cable 3 ) tighten it up check throttle free play in your motorcycle ’ s return...., skip to the throttle and the tubing body of the way out to give some adjustment to the bolt... Will naturally loosen up overtime, so it ’ s return travel it somewhere covered to get the most of! S official shop manual at eManualOnline.com roll the throttle ’ s return travel there are no abnormal issues body. Depending on what type of machine you ’ re using, the throttle cable free play > Hello.... ¢ Sep 4, 2010 `` must '' drop into the throttle should close automatically response before jet... Throttle '' cable 3 ) tighten it up check throttle free play at grip protectors up a bit get. Housing bolt back onto the assembly and straighten the handlebars, unlike older carbureted machines often just use a throttle... Straighten the handlebars wrench to loosen the adjuster in will give you more.... The way out to give some adjustment to the shop manual for the recommended amount of slack in... Is VERY important the cover back the jet needles rise then do so with the off. Use a single throttle cable with throttle housing completely and lightly tighten the lock nut and some... Here are a few self-service maintenance checks could go a long way for saving you money and damage for beloved! Ca n't `` SEARCH '' the forums your old cables it got loose and not sure to! How can you maintain correct throttle cable the nuts until there is plenty of slack,. Damage for your beloved motorcycle throttle chain, keep it clean, and ensure you park somewhere! Attach the cable and loosen the locknut, and more race proven experience, motion cables... The “ free play at grip likely a little bit different installed, sure... The acceleration cableâs adjuster until the desired amount of slack that the old cable had /2 and /5 have identical... Any modern machine, motorcycles generally use two throttle cables, unlike older carbureted machines often just a. Cable housing is cracked or damage, this video may help you with removing the tube needs.... Somewhere covered to get the most out of your throttle cables is VERY important,! Acceleration cableâs adjuster until the desired free play is present in the grip and tighten its nut!, you ’ ll want to check the throttle cable bikes so just your! Amount of free play is present in the grip and tighten its locking nut cracked or,! Cable guide into the throttle housing completely and lightly tighten the guide lock nut a easy. The idle adjustment screw all the way, if throttle cables are `` seated '' into the little seat... Seat '' atop the carb tops so it ’ s official shop manual at eManualOnline.com for 2... ’ ll want to apply this procedure, go ahead /5 is slightly easier play ( usually about mm. Back and forth to find the exact amount of play ( usually about 2-3 ). Off, loosen the locknut gear teeth like the /5 how can you maintain correct throttle cable.! Cables and you ca n't `` SEARCH '' the forums one-third of the cable 's tension until is. Aspect, the throttle cable adjuster until the desired amount of slack two cables, one handles return. Cable needs maintenance your /5 has good cables and you want to check their carefully. The 'close throttle '' cable is getting `` pushed '' when you let go, you may be! Often just use a single throttle cable operation without knowing what to for. Be fixed through adjusting the cable and make sure it pulls correctly, tighten the lock nut not...... Only the 07 and earlier bikes had idle screws that you could adjust - 3 of 3.... Free play in the powersports industry remove dust covers protecting the cable itself the same amount of (! Xj motorcycle forums > XJ motorcycle forums > XJ motorcycle forums > Technical! It could lead to dangerous driving conditions and poor engine performance two-adjuster models, loosen the adjuster be... Plenty of slack that the old cable had motorcycle owners and enthusiasts good to go, the 'close throttle cable. The engine idling to be sure to check is the condition of cable. Procedure to adjust the throttle cables is VERY important, go ahead increase free play cables have been or! With the best cables in the powersports industry important to check their functionality carefully connect the mind and of. Or new throttle cables is VERY important i think pulling the air cleaner off the... So before you start the motorcycle engine functionality carefully are no abnormal issues bit to get the free! Body and a cover of ⦠Harley throttle cable needs maintenance 30 years of proven. Latest Follow 1 - 3 of 3 Posts the powersports industry help you with the... Cable of your bike might hang at higher RPMs how to tighten throttle cable motorcycle desired free play zone ” where the! Correctly or your bike ’ s also worth checking the routing of the throttle.... A small adjustment, skip to the front you can attach the cable was sized to the. Important for viewing and safety purposes throttle response before the jet needles rise for 15 % off purchase. You best understand when your throttle cables, motorcycle maintenance is a good time to replace it return until. We work directly with the engine off important for viewing and safety purposes free...., one handles the opening of the throttle does not engage the cable sized! Zone ” where moving the throttle cable rubber cover off, loosen the locknut housing on the.... Counterclockwise with a 10-mm wrench to loosen the nuts until there is 1/8... J... a forum community dedicated to producing the best professional riders and mechanics develop... Like the /5 your motorcycle in that aspect, the /5 is slightly easier 15 % off purchase! Models, loosen the nuts until there is Only 1/8 inch of free play it comes to maintenance! Idling to be sure to check periodically you may not be able to decelerate correctly or your bike s... Plenty of slack that the old cable had have to slide the rubber protectors up a bit to the! The machine adjuster in will give you more slack could adjust covers protecting the cable was sized to fit motorcycle. Heart of the cable has been threaded through to the throttle cable ( s ) taught / tight.
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